Engineer I (Structures)

Job Description

Job Description:

As a Structural analysis engineer, you will play a key role in designing, analysing, and optimizing complex structural components and systems for our innovative unmanned aerial systems (UAS) using finite element analysis techniques. The role involves collaborating with multidisciplinary teams to ensure the structural integrity, reliability, and performance of our UAS products.

Key Responsibilities

Structural Analysis & Simulation

• Perform sizing calculations and Finite Element Analysis (FEA) to evaluate component- and system-level strength, stability, safety margins, and fatigue life.
• Analyze FEA results to identify design modifications that support structural optimization, weight reduction, and durability.
• Assist in developing and validating simulation methodologies, focusing on correlation between numerical models and physical test data.
• Support failure mode evaluations to identify structural vulnerabilities and recommend design improvements.
• Follow established quality and reliability standards for structural analysis processes to maintain simulation accuracy.

Cross-Functional Collaboration & Review

• Work closely with design, manufacturing, materials, and aerodynamics teams to integrate simulation feedback into the product development process.
• Participate in design reviews, presenting structural analysis observations, findings, and design recommendations to cross-functional teams.
• Prepare clear technical analysis reports and maintain organized documentation to support project deliverables and certification efforts.

Industry Standards & Regulatory Compliance

Apply and maintain a foundational understanding of relevant aerospace, composite, and safety standards:

• Aerospace & UAS Integrity: ASTM F3322 (sUAS Design & Manufacture), FAA Part 107 regulatory compliance.
• Composite Materials & Testing: MIL-HDBK-17 (Polymer Matrix Composites guidance), ISO 14955 (Static & Fatigue Testing).
• System Safety & Processes: ARP4761 (Safety Assessment Process for Civil Airborne Systems).
• Technical Documentation & Design: Applicable ISO drawing and CAD exchange standards (e.g., ISO 10209).

Qualifications & Technical Skills

• Master''s in Mechanical Engineering, Aerospace Engineering, or a related field with 1-4 years of relevant experience 
• Analysis Expertise: Solid theoretical foundation and practical coursework/project experience in Finite Element Analysis (FEA), stress analysis, structural mechanics, vibration.
• Software Proficiency: Hands-on experience with industry-standard FEA software (Ansys and Altair Radioss preferred).
• CAD Capabilities: Familiarity with 3D CAD platforms for model preparation, cleanup, and meshing.
• Materials & Design: Understanding of aerospace materials (particularly composites and lightweight alloys) and general UAS structural design and manufacturing principles.
• Automation & Scripting (Bonus): Basic exposure to Python or MATLAB for automating routine analysis tasks or data processing.
• Soft Skills: Effective communication, strong problem-solving abilities, and a collaborative team mindset.

Skills