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System Integration Engineer (Hybrid UAV Platform)

R&D - Mech
Navi Mumbai (On-Site)
Mid-Senior
8-10 years
Fulltime

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Job Description

JOB DESCRIPTION – System Integration Engineer (Hybrid UAV Platform)

POSITION OVERVIEW:

We are seeking a highly skilled and motivated individual for the role of System Integration Engineer within our innovative UAS organization. The selected candidate will be responsible for end-to-end system architecture, design, and integration of complete UAV platforms (including Hybrid UAV systems).

In this role, you will play a pivotal function bridging system design and execution, starting from requirement definition, system architecture, CAD layout, and subsystem integration, while closely supporting the Technical Project Manager, Design, Validation, and Cross-functional teams.

You will act as the single-point technical owner for system-level integration, ensuring all subsystems function cohesively to meet performance, reliability, and certification requirements

JOB DESCRIPTION

UAV/Drone System Specifications

  • Analyze Product Requirement Documents (PRDs) aligned with market and RFP requirements
  • Define and maintain system-level technical specifications
  • Develop:
  • Technology Readiness Levels (TRL)
  • Work Breakdown Structures (WBS)
  • System architecture definitions
  • Ensure traceability from requirements → design → validation

UAV/Drone System Design & Architecture

  • Lead system architecture development for UAV platforms:
  • Airframe, propulsion (electric/hybrid), avionics, payloads, communication systems

  • Collaborate with design teams to ensure alignment with performance, endurance, payload, and environmental requirements
  • Exposure to aerodynamics, materials, and process engineering is desirable
  • Ensure design meets multi-RFP and certification requirements

Design Management

  • Expertise in:
  • CAD layout and system-level integration checks
  • PLM/PDM tools (e.g., Creo/Windchill)
  • BOM structuring and configuration management
  • Perform:
  • Weight & Center of Gravity (CG) analysis
  • GD&T and tolerance stack-up analysis
  • DFMEA and design risk assessments
  • Ensure design integrity and manufacturability (DFMA)

Interface & Integration Management (Critical Responsibility)

  • Define and manage Interface Control Documents (ICDs):
  • Electrical (power, grounding, connectors)
  • Communication (CAN, UART, Ethernet, RF protocols)
  • Mechanical interfaces (mounting, tolerances)
  • Ensure seamless integration across:
  • Avionics, propulsion, payloads, GCS, and communication systems

  • Identify and resolve integration conflicts proactively

Integration and Testing

  • Lead system-level integration of:
  • Hardware, electronics, and embedded software

  • Execute:
  • Bench testing
  • Hardware-in-loop (HIL) testing
  • Ground and flight testing
  • Ensure system meets:
  • Performance targets
  • Safety and fail-safe requirements
  • Drive first-time-right integration builds

Validation & Verification of Design

  • Plan and execute validation activities:
  • Numerical simulations
  • Laboratory testing
  • Environmental testing
  • Flight testing and certification
  • Ensure compliance with:
  • MIL-STD, IP ratings, EMI/EMC standards

  • Track validation plan vs actual closure

Component Selection & Manufacturing/Sourcing

  • Select suitable:
  • Hardware and electronic components
  • Sensors, payloads, and propulsion systems
  • Consider:
  • Payload capacity, endurance, range, environmental conditions

  • Apply DFMA principles and support manufacturing readiness
  • Work with sourcing teams for vendor finalization

Software Configuration

  • Configure:
  • Flight controllers and autopilot systems
  • Onboard computers and communication interfaces
  • Ensure seamless data flow and system interoperability

Issue Resolution & System Debugging

  • Lead root cause analysis (RCA) for:
  • Integration failures
  • Test anomalies
  • Field issues during trials
  • Drive cross-functional closure of issues with timely corrective actions

Configuration & Change Management

  • Manage:
  • System configurations (HW + SW combinations)
  • Version control and traceability
  • Implement and track engineering changes (ECR/ECN)
  • Ensure alignment across builds, testing, and deployment

Quality and Reliability

  • Define and implement quality processes across:
  • Design → Development → Testing → Production

  • Ensure system reliability under:
  • Environmental stress
  • Operational conditions
  • Support certification and compliance readiness

Documentation

  • Maintain detailed documentation for:
  • System architecture and design reviews
  • Integration processes and configurations
  • Test plans, reports, and issue logs
  • Provide clear status updates to Technical Project Manager

Collaboration

  • Work closely with:
  • Product Management & Marketing
  • Design (Mechanical, Electrical, Software)
  • Manufacturing & Sourcing
  • Quality & Validation teams
  • Act as system-level focal point for integration readiness

Stay Informed

  • Stay updated on:
  • UAV industry trends
  • Emerging technologies
  • Regulatory and certification requirements (DGCA, Defence RFPs)

SKILLS & QUALIFICATIONS

  • Bachelor’s/Master’s degree in:
  • Aerospace / Mechanical / Electrical / Electronics Engineering

  • 10–15 years of experience in UAV/Drone systems, aerospace, or related domains
  • Strong experience in:
  • System architecture & integration
  • UAV subsystems (avionics, propulsion, payloads, communication)
  • Proficiency in:
  • CAD & PLM tools (PTC Creo, Windchill preferred)
  • Communication protocols (CAN, UART, Ethernet)
  • Knowledge of:
  • EMI/EMC, environmental testing, certification standards

  • Excellent problem-solving, debugging, and system-thinking skills

DESIRED BEHAVIOURAL VALUES

  • Commitment to common purpose and organizational goals
  • Respectful and collaborative team engagement
  • High integrity and ethical standards
  • Strong ownership with accountability
  • Proactive mindset with initiative-taking attitude
  • Passion for innovation and making impact
  • Ability to build and maintain strong interpersonal relationships

 

Skills

Aerospace
Mechanical
Electro-mechanical
UAV
Avionics Integration
Communicaitons
Propulsion Systems
CAD
Creo
PLM Tools
Communication Protocols
Windchill
System Integrators
Certification Testing
Environmental Testing
EMC
EMI
Debugging
Problem Solving
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